Design of Machine Elements-1
Semester : IV
Course Code : 18ME52
CIE Marks : 40 SEE Marks : 60
Also check: Module wise notes
Module – 1
Module – 2
DESIGN OF MACHINE ELEMENTS-I
Introduction: Design Process: Definition of design, phases of design, and review of engineering materials and their properties and manufacturing processes; use of codes and standards, selection of preferred sizes. Review of axial, bending, shear and torsion loading on machine components, combined loading, two- and three dimensional stresses, principal stresses, stress tensors, Mohr’s circles. Design for static strength: Factor of safety and service factor. Failure mode: definition and types. , Failure of brittle and ductile materials; even and uneven materials; Theories of failure: maximum normal stress theory, maximum shear stress theory, distortion energy theory, strain energy theory, Columba –Mohr theory and modified Mohr’s theory. Stress concentration, stress concentration factor and methods of reducing stress concentration.
Impact Strength: Introduction, Impact stresses due to axial, bending and torsion loads. Fatigue loading: Introduction to fatigue failure, Mechanism of fatigue failure, types of fatigue loading, S-N Diagram, Low cycle fatigue, High cycle fatigue, Endurance limit. Modifying factors: size effect, surface effect, Stress concentration effects Notch sensitivity, Soder berg and Goodman relationships, stresses due to combined loading, cumulative fatigue damage, and Miner’s equation.
Design of shafts: Torsion of shafts, solid and hollow shaft design with steady loading based on strength and rigidity, ASME and BIS codes for power transmission shafting, design of shafts subjected to combined bending, torsion and axial loading. Design of shafts subjected to fluctuating loads Design of keys and couplings :Keys: Types of keys and their applications, design considerations in parallel and tapered sunk keys, Design of square and rectangular sunk keys. Couplings: Rigid and flexible coupling-types and applications, design of Flange coupling, and Bush and Pin type coupling.
Design of Permanent Joints: Types of permanent joints-Riveted and Welded Joints. Riveted joints: Types of rivets, rivet materials, Caulking and fullering, analysis of riveted joints, joint efficiency, failures of riveted joints, boiler joints, riveted brackets. Welded joints: Types, strength of butt and fillet welds, eccentrically loaded welded joints
Design of Temporary Joints: Types of temporary joints- cotter joints, knuckle joint and fasteners. Design of Cotter and Knuckle Joint. Threaded Fasteners: Stresses in threaded fasteners, effect of initial tension, design of threaded fasteners under static, dynamic and impact loads, design of eccentrically loaded bolted joints.