Introduction to Crystal Structure: Coordination number, atomic packing factor, Simple Cubic, BCC,FCC and HCP Structures, Crystal imperfections–point, line, surface and volume imperfections. Atomic Diffusion: Phenomen on, Fick’s laws of diffusion (First and Second Law);Factors affecting diffusion. Mechanical Behaviour: Stress-strain diagrams showing ductile and brittle behaviour of materials, Engineering stress and true strains, Linear and non- linear elastic behaviour and properties, Mechanical properties in plastic range: Stiffness, Yield strength, Offset Yield strength, Ductility, Ultimate Tensile strength, Toughness. Plastic deformation of single crystal by slip and twinning, Mechanisms of strengthening in metals.
Failure of Materials Fracture: Type I, Type II and Type III, Fatigue: Types of fatigue loading with examples, Mechanism of fatigue, fatigue properties, S-N diagram, fatigue testing. Creep: Description of the phenomenon with examples, three stages of creep, creep properties, Stress relaxation. Concept of fracture toughness, numerical on diffusion, strain and stress relaxation. Alloys, Steels, Solidification: Conceptofformationofalloys:Typesofalloys,solidsolutions,factorsaffectingsolidsolubility(HumeRotheryrules) ,Binary phasediagrams:Eutectic,andEutectoidsystems,Leverrule,Intermediatephases,(The same type of process will study in Iron Carbon Phase Diagrams) Gibbs phase rule, Effect of non-equilibrium cooling, Coring and Homo genization Iron-Carbon (Cementite) diagram: description of phases, Effect of common alloying elements in steel, Common alloy steels, Stainless steel, Tool steel, Specifications of steels. Solidification: Mechanism of solidification, Homogenous and Heterogeneous nucleation, Crystal growth,
Heat Treatment, Ferrous and Non-Ferrous Alloys: Heat treating of metals: Time-Temperature-Transformation (TTT) curves, Continuous Cooling Transformation (CCT) curves, Annealing: Recovery, Re crystallization and Grain growth, Types of annealing, Normalizing, Hardening, Tempering, Mar tempering, Austempering, Concept of harden ability, Factors affecting harden ability. Surface hardening methods: carburizing, cyaniding, nit riding, flame hardening and induction hardening, Age hardening of aluminium-copper alloys and PH steels. Ferrous materials: Properties, Compositions and uses of Grey cast iron and steel.
Composite Materials : Composite materials – Definition, classification, types of matrix materials & reinforcements, Metal Matrix Composites (MMCs), Ceramic Matrix Composites (CMCs) and Polymer Matrix Composites (PMCs), Particulate-reinforced and fiber- reinforced composites, Fundamentals of production of composites, characterization of composites, constitutive relations of composites, determination of composite properties from component properties, hybrid composites. Applications of composite materials. Numerical on determining properties of composites
Other Materials, Material Selection Ceramics: Structure type sand properties and applications of ceramics. Mechanical/ Electrical behaviour and processing of Ceramics. Plastics: Various types of polymers/plastics and their applications. Mechanical behaviour and processing of plastics, Failure of plastics. Other materials: Brief description of other materials such as optical and thermal materials. Smart materials–fiber optic materials,piezo-electrics,shapememoryalloys–Nitinol,superelasticity. Biological applications of smart materials-materials usedasim plants in human Body, selection of materials, performance of materials in service. Residual life assessment–use of non-destructive testing, economics, environment and Sustainability.